Early supplier involvement - what are its advantages?

Discover the benefits of early supplier involvement and how to implement it successfully within your organisation

What is early supplier involvement?

Early supplier involvement (ESI) is where the manufacturer involves the supplier at an early stage of the product development process. ESI remains common in the automotive and consumer electronics industries.

The stages of ESI can be broken down into four main components:

  • Design: Conceptualising the product, reviewing sales forecasts, performing value analysis of parts, determining quality targets, and defining the product performance range.
  • Procurement: Decision on specification performance thereby utilising the potential supplier's specialist skills, price negotiation and determining safety stock levels.
  • Suppliers: Improving quality controls at the supplier's factory, determining delivery standards and goals and research and development investment.
  • Manufacturing: Determine the method of manufacture for example, tooling, production efficiencies and batch runs.
 

How to implement early supplier involvement

To successfully implement early supplier involvement within your organisation, an open discussion with the supplier as early as possible is key. Here you’ll be able to utilise their specialist skills and offer constructive feedback. Here are a few basic steps to help you implement early supplier involvement, from initiating an idea to determine the manufacturing process.

  1. Generate an idea
  2. Conceptualise and design the product
  3. Analyse make-buy decisions
  4. Negotiate price, terms, and conditions
  5. Negotiate lead-times and inventory levels
  6. Determine delivery standards and goals
  7. Determine R&D investment
  8. Define and discuss manufacturing process
  9. Determine the manufacturing metrics
 

Advantages of early supplier involvement

ESI can bring significant benefits to your organisation, due to the involvement of suppliers in the initial stages of product development. Utilising IT platforms will help you to improve communication, innovation and helps with the launch process. Here are some additional benefits that your organisation will see when adopting ESI.

  • Adopting ESI helps to manage any risk that comes with developing new products
  • Helps to reduce cost
  • Gain and risk sharing agreements replace traditional negotiations and contracts that are primarily focused on purchasing price and quantities
  • ESI can help establish long-term relationships
  • Integrates supplier capabilities in the manufacturers supply chain
  • Reduced lead times meaning a product can get to market quicker
  • Improved performance
  • Shorter development cycle and lower development costs
 

Disadvantages of early supplier involvement

Although ESI is beneficial and will help you manage the risk that comes with developing new products or services, it does pose a few challenges.

  • Organisations can experience difficulties in managing the process, such as communication problems with the supply chain partner.
  • For the manufacturer, ESI imposes a risk of a possible loss of control over product design.
  • The risk can be high if the manufacturer relies on a sole supplier in the development of a core component.
  • The suppliers' skills may not be what the manufacturer is looking for.
 

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